Are integrated SIS/DCS systems better than standalone SIS DCS systems?

Lately, there have been many launches of new “integrated” control systems, that have both DCS and SIS systems in the same package. For those of you are not familiar with these terms, an SIS is short for “Safety Instrumented System“, which is a special kind of control system that is used for the safety critical … Read more

Cost of NOT preventing corrosion in a gas pipeline – $ 4 billion!

On June 3, 2008, there was a large explosion in a natural gas processing station on Varanus island near Western Australia. The investigation report that was released last week, points to poor maintenance as being the leading cause of the accident. It seems that the company that maintained the pipeline and associated infrastructure neglected maintenance … Read more

Fire and explosion at Bayer Cropscience facility-W.Virgina

On 29th Aug 2008, there was a large fire and explosion at a Bayer Cropscience facility near Charleston, W. Virginia.  A team from the US Chemical Safety baord reportedly visited the site after the accident, but they have not released any investigation report as of now. The exact cause of the accident remains unknown, but … Read more

New wireless instruments can improve safety monitoring

There is now yet another generation of instruments on the market-wireless! The developments in instruments are faster than what a traditional chemicals manufacturing plant was used to. First we had pneumatic/hydraulic & mechanical instruments, then analog instruments, then digital “smart” instruments, fieldbuses and now wireless. However, in this case these may prove to be very … Read more